Manufacturing and Packaging Visualization

Rigid-body dynamics with soil mechanics for excavation simulations, simulated with EDEM from DEMSolutions and MSC ADAMS, visualized with EnSight.

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 Animation courtesy of ESTEQ

Particle and fluid interaction, simulated with EDEM from DEMSolutions and Fluent (aka ANSYS-CFD from ANSYS, visualized with EnSight.

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 Animation courtesy of ESTEQ

Casting simulation, simulated with Flow3D from FlowScience, visualized with EnSight.

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Particle flow between conveyers, simulated with EDEM from DEMSolutions, visualized with EnSight.

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 Animation courtesy of ESTEQ

 

   

In this animation we are illustrating EnSight’s ability to post-process two or more models simultaneously and compare their results.

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If an eastbound 10-year-old car traveling at 15 miles per hour crashes head-on with an identical new car traveling west at the same speed, with all factors aside from age being equal, which car will fare the accident better? At first glance, this may seem like a familiar school child’s arithmetic problem, but it’s actually a highly sophisticated physics problem. Common sense and experience, of course, tell us that the new car is the better bet. A true scientific explanation, however, lies at the molecular level, beyond the perceptions of the naked eye—but not beyond the reach of researchers at Mississippi State University’s Center for Advanced Vehicular Systems (CAVS). These researchers’ work has already helped to provide answers to questions like the one above, and has also led to new knowledge and techniques that are beginning to redefine areas of automotive engineering and modern materials science. In addition, this research is also helping to change the fact that car crashes are the leading cause of death for Americans aged 4–34.

 

This animation shows a nano-void nucleation in an aluminum single crystal. 

 

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Road trips are an integral part of American culture. From the pioneers who expanded westward to Jack Kerouac’s classic chronicle of the Beat Generation, On the Road, Americans have always been on the move. Where would we be without Nat “King” Cole crooning about “Route 66? We’d be lost without Bob Dylan’s seminal “Highway 61.” We heed the call of the asphalt and don’t look back until we’re ready to turn around.

 

 
DEM simulation of rock particles in a conveyor head chute.
 

 

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Animation of transient temperature on buildings.  Animation shows diurnal surface temperatures of buildings and terrain, viewed from the southeast. Image courtesy of Craig Makens, ThermoAnalytics, www.thermoanalytics.comThermoAnalytics, Inc. is an infrared modeling and software development company specializing in infrared technology and thermal engineering as well as related military and commercial systems.
 
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Animation showing a silo batcher unloading, the device is used to weight asphalt going into a silo. Analyzed in EDEM and exported to EnSight for visualization. 

Courtesy of Andrew Hobbs, Astec, Inc.

 

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This animation is a test case using FLUENT to calculate a fully reacting unsteady natural gas flame in a simply counter flow drum dryer, coupled to EDEM with heat transfer from the fluid phase (CFD) to the solid phase (DEM).  The rock particles are colored by temperature so you can see the particles gain heat.  Animation courtesy of Andrew Hobbs, Astec.
 
Click to read the application story, Computer Animations Help Astec Engineers Pave the Way or follow this link to view the EDEM solver page and learn how EDEM works with EnSight.
 
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EnSight animation of a filled bottle analysis on a proposed design prior to mold manufacturing. Nampak R&D conducted a study where the aim was to gain an understanding of the behavior of fluid filled bottles under certain loading conditions. FEA technology was used to simulate the behavior of the bottles and to correlate the results of the analysis with physical bottles tested in the laboratory. Dataset courtesy of Nampak Liquid, South Africa, www.nampak.co.za.

 

 

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Image shows the cavitation effect when a liquid passes through a valve, sudden pressure drop causes the liquid to vaporize.  EnSight was used to look at phase separation and velocity of the flow. 

 

Image courtesy of Wing K. Yee, Ph.D. and Dan Lin, Ph.D., Bechtel Corporation.

 

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Image depicts the turbulence within a draft tube used in a water turbine, the swirling flow through a sudden expansion shows isosurfaces of pressure, where color represents the axial velocity component.

Image courtesy of Walter Gyllenram, Chalmers University of Technology.

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by Matthew Hyre, Senior Scientist/Physicist, Emhart Glass Research, Enfield, Connecticut

Glass Machinery Plants & Accessories, June 2007 issue 

A long-time EnSight user, Matthew Hyre, Senior Scientist/Physicist, Emhart Glass Research, has recently completed an article in Glass Machinery Plants & Accessories about his work with EnSight on glass containers.

In the glass container industry, two processes of forming small finished containers currently dominate: the Narrow Neck Press and Blow (NNPB) and the Blow and Blow (B&B) forming processes. In the NNPB process, pressing forms the glass container parison. Alternatively, in the B&B process the parison is blown. For most containers, the blank mould cooling strategy has been developed independent of the forming process. There are currently three primary blank cooling methodologies. In the most common system, the cooling air is blown horizontally across the blank moulds. Other cooling configurations use air flowing through vertically drilled holes in the mould.

To read the full story, click here.

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